The SD50 was produced in response to increasingly tough competition from GE Transportation, whose Dash 7 line was proving quite successful with railroads. While EMD's SD40-2 was a reliable and trusted product, GE's line included locomotives up to 3,600 hp (2,685 kW) with more modern technology, as well as very competitive finance and maintenance deals. EMD responded throughout the SD50 program by offering discounts on large orders.
The GM-EMD locomotives that immediately preceded the SD50, the 3,600 hp (2,685 kW) SD45 and SD45-2, used huge, 20-cylinder engines that consumed large amounts of fuel and suffered from reliability problems when first introduced. Demand for the 45 series dropped sharply after the 1970s fuel crisis. The SD50 used an updated version of the V16645 from the SD40-2, uprated to 3,500 hp (2,600 kW) at 950 rpm from 3,000 hp (2,240 kW) at 900 rpm, and uprated again in November 1984 to 3,600 hp (2,685 kW). This proved to be a step too far; the 50 series models were plagued by engine and electrical system problems which harmed EMD's sales and reputation.
Compared with their predecessors, the SD50 had a longer frame and a substantially longer long hood. In addition, the resistors for the dynamic brake grid were moved from their location on previous models above the prime mover to a new, cooler location in front of the engine compartment air intakes, closer to the electrical switchgear. This increased their separation from other systems, simplifying maintenance for the prime mover and the electrical system.
One former SD50 engineer praised the locomotives' wheel-slip control system and dynamic braking power, stating "they were able to give more adhesion than a SD40-2".[2]
Technical
The SD50 is powered by V16 16-645F3 series diesel engine driving either an EMD AR11A-D14 or an EMD AR16A-D18 traction alternator. The power generated by the traction alternator drove 6 EMD D87 traction motors rated at 1170 amps each.
The SD50 was available with multiple traction motor gearing ratios and wheel sizes, the most common of which was the 70:17 ratio with 40-inch (1,016 mm) wheels, which allowed for a top speed of 70 mph (110 km/h). Other gearing options for the SD50 with 40-inch (1,016 mm) wheels included 69:18 for 76 mph (122 km/h), 67:19 for 82 mph (132 km/h) and 66:20 for 88 mph (142 km/h). The SD50 was also available with 42-inch (1,067 mm) wheels.
The SD50 was also available with either HT-C trucks (identified with a hydraulic shock on the side of the middle axle of each truck) or the earlier Flexicoil trucks. Some investigators implicated the HT-C truck in derailments of Amtrak's SDP40Fs, so Conrail chose the Flexicoil C trucks for their SD40-2s and their first order of SD50s—the only customer to do so. The controversy surrounding the HT-C truck was eventually disproved, and Conrail chose HT-C trucks for their second order of SD50s and SD60s.
SD50S
The SD50S ("short frame") were prototype units built in December 1980. They were shorter than production locomotives by approximately 2 feet (0.61 m). There were six SD50Ss built, all of which were sold to the Norfolk & Western and eventually passed to Norfolk Southern. They were withdrawn in the early 2000s as non-standard. Two were rebuilt in 2008 as "SD40E" models by Norfolk Southern's Juniata Shops, along with several standard length SD50s.
The SD50F was a Canadian cowl unit version equipped with a "Draper taper" (inset section aft of cab for limited rear visibility). Sixty were built for the Canadian National Railway as road numbers 5400–5459. Early engine problems resulted in a temporary down-rating to 3,300 horsepower (2,500 kW). Eventually the units were re-rated to 3,500 horsepower (2,600 kW); however, like their U.S. cousins, they continued to suffer from relatively low reliability, frequently suffering engine, power assembly, and crankshaft failures.
A number of SD50s have been rebuilt into the equivalent of SD40-2s. The Dash 2 features are already contained within the SD50. The units are derated from 3,500 hp (2,600 kW) at 950 rpm to 3,000 hp (2,200 kW) at 900 rpm. This is actually a quite simple change to the locomotive's Woodward PGE engine governor.